Ever wanted a bench for your backyard or patio that's easy to build? I'll show you how to make and assemble this bench only using 2 tools Here are the tools I used with prices from 's
Cut out the bench parts following the measurements in Figure A. Use a square to guide the circular saw for accurate, square cuts. Cut 45-degree angles on the ends of the seat and back supports 1 in. down from the ends as shown also see Photos 4 and 5 .
Like I said, there are A LOT of cuts needed for this project. The plans tell you how many of each piece to cut and what degree of angle, but youll want to look at the plan diagram to ensure you are cutting your angles in the right direction. I cut all of my base pieces first. Assembling the base was easy and went fairly quickly.
A basic saw will cut timber up to 4 x 2 in size, but a sliding miter saw has a cutting head which slides on a rail, allowing timber up to 9 x 3 to be cut without requiring a huge diameter disk. Blades are available for miter saws with a varying number of teeth.
an angle . For purposes of cutting the ends of the legs the saw is set to cut a compound miter i.e. the miter gage angle set to and the bevel blade angle set to . The design goal is to cut a leg from a rectangular blank of length L such that it will extend at an angle from a rectangular top set at a height h from the oor.
Piece three is 16.5 inches long, with the top cut at 7.5 degrees, the angle of the seat from the horizontal. Piece four is the most complicated, 20.5 inches long with the front angle of 7.5 degrees and the rear angle at 14 degrees. For an 8 foot bench, three supports are needed.
Assembling the base was easy and went fairly quickly. Youll want to make sure that you pre-drill all of your screw holes so you dont split the wood when attaching everything. The base fits together with the 2×4 spacers at the bottom. I attached the bottom pieces with 2 1/2 screws. I attached the top row of the back first using 2 screws. It is hard to assemble the bench and keep the angles perfect, so I used a bar clamp to bring everything into place.
When generating a cut, position the wood on the bench and make sure the cutting area is clear to make certain you dont cut through anything you dont want to. Cuts are made as the sharp edge rises upwards through the timber.
Cutting angles on wood takes a little math, but don't worry if your math skills are a little rusty. Accumulative angles should add up to 360 degrees. In other words, the angles surrounding a point total 360 degrees.
The engineering involved in building this garden bench is pretty simple, and we have provided some links to get a full cut list and plans with photos to help you along the way. Additionally, to the stock lumber, you will need wood screws, barrel locks, and hinges to complete the table.
Angles. Each length of wood must be cut to a 22.5-degree angle at each end. If you are using a tabletop miter saw, it will almost certainly have a setting for this angle.
A basic saw will cut timber up to 4 x 2 in size, but a sliding miter saw has a cutting head which slides on a rail, allowing timber up to 9 x 3 to be cut without requiring a huge diameter disk. Blades are available for miter saws with a varying number of teeth. Coarse toothed blades cut rapidly through timber.
The taper guide may seem like a difficult tool to master, but George Vondriska demonstrates how you can easily set up and use this valuable table saw assistant to cut clean and accurate angled
The length of your leg is determined by first deciding what angle you want your leg to be cut at. If you use a 14 degree angle like most sawhorses that is the equivalent of a 12/4 pitch. This means that for every 12 inches of height you want your leg to have, it will kick out 4 inches.
With a speed-square or similar tool, mark a 30 degree angle near the end of one of the 2x10s this will result in a 60 degree angle on the 2x10 . Cut it with a circular saw. Measure along the edge of the 2x10, 33 inches from the long point of the first angle and mark another 30 degree angle. This angle should be parallel to the first angle.
Youll need 12 pieces cut from the 1½ x ¾-inch oak stock; cut the four long leg pieces first. Set your miter saw to a 45-degree angle and place one inch of the end of a 1½ x ¾-inch stock under the saw blade so the widest side of the board is face down against the table; make the 45-degree cut.
The angle s for the cut at the end of the brace that meets the shelf could also be calculated using inverse trigonometric functions, but it's easier to simply subtract angle w from 90 degrees to find its complement: 90 degrees - 33.69 degrees = 56.31 degrees = angle s
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